It's pretty amazing when you think about it-all those metal parts spinning away furiously but never making contact. Oil makes it all possible. In addition to serving as a buffer against wear, oil also must cool critical areas at low temperatures, remain stable at high temperatures, and keep internal components clean and free from varnish and corrosive deposits. It's a tall order, and for more than a century petroleum-based mineral oil has been the literal grease between the wheels. But in the last 30 years there has been a steady growth in the use of synthetic oils.
Where Mineral Oil Comes From
Deep within the earth's crust
are vast reserves of petroleum crude oil. Over millions of years, the
decomposition of plant and animal matter form pressurized pockets of liquid that
literally burst to the surface when tapped. Over time, the flow diminishes and
must be forced by pumping water beneath the crude to make it accessible. As
found, crude oil is far from useful in automotive applications. It contains many
impurities that must be removed through a distillation process that separates
the crude into gases, fuel liquids, lubricant fractions, and heavier components
such as asphalt. Further processing of the lubricant fractions removes and
impurities such as phosphorus, sulfur, and metals.
The objective of the refining process is to isolate the desires base oils, also known as mineral oils. The problem is that after conventional refining operations are performed, a wide variety of chemical components remain that can affect the size and structural arrangement of the molecules. As a result, there may be weak links that break down and degrade the ability of the oil film to perform all of the critical tasks within an engine when operating conditions run to extremes. It is true that most commercially available petroleum motor oils are produced to a very high standard of purity, but the fact remains that some unknown/unwanted content is still present unless cost-prohibitive extra steps are taken during the refining process. Because modern production engines are built with closer tolerances and higher operating speeds than ever before and are making more average power per cubic inch, petroleum-based oils have reached a plateau. Now consider the hot rodder, and the unparalleled output of our stroked, nitro used, and roller cammed motors, and the need for maximum oil protection if perhaps greater than ever.
What About Synthetic Oils?
Synthetic Lubricants
Synthetic lubricants are chemically
engineered from pure chemicals rather than refined from crude oil. That gives
them significant advantages over refined oils.
Pure- The feedstocks from which synthetic lubricants are made do not contain sulfur, nitrogen or other elements that invite the formation of sludge and other products of lubricant breakdown. Synthetic lubricants can be used in higher temperatures than refined lubricants without breaking down. Their resistance to breakdown also allows them to be used longer than refined lubricants can be used. Lubricated systems stay cleaner and last longer with synthetic lubricants.
Uniform- The feedstocks from which synthetic lubricants are made feature
uniform and smooth molecular structures, which ensures low friction as lubricant
layers slide across one another. Reduced friction increases energy through-put
for greater fuel efficiency and power and reduces heat and wear for longer
equipment life.
Molecular uniformity also helps synthetics resist
thinning in heat and thickening in cold, which helps them protect better than
refined oils over a system's operating temperature range and helps ensure secure
sealing.
Field experience has shown that synthetics can give economic benefits when used in place of mineral oils which were working satisfactorily. The benefits falls in five general areas:
· Improved energy efficiency
· Wider operating temperature range
· Increased design ratings
· Reduced maintenance
· Better reliability and safer operation
Designable- Many different kinds of feedstocks may be used to create synthetic lubricants, allowing a synthetic to be designed for virtually for any application. Some feedstocks are ideal for use in extremely cold environments. Others are perfect for use in extreme heat. Some are extremely safe in applications in which refined lubricants pose a fire or explosion hazard. Refined oils simply do not offer the design flexibility synthetics offer.
The design flexibility of synthetics also allows them to be tailored very specifically to the needs of everyday applications, such as automotive engines, commercial equipment or much industrial machinery. That specifically helps ensure long life and peak power, performance and fuel economy from the lubricated system and long lubricant life.
Why are AMSOIL Synthetic Lubricants Best
Synthesized in chemical plants by reacting components to make a product with
the desired properties, synthetic fluids can be virtually anything the chemist
needs them to be. Poly-Alpha-Olefins (PAO) are the most widely used synthetic
industrial lubricants available today. They are similar to prohibitively
expensive super pure parafinic mineral oil but contain no sulfur, no phosphorus,
and no metals. And PAO's consist of identical molecules of pure hydrocarbons
that can withstand high temperatures without decomposing. Having eliminated
mineral oil's greatest weakness-unwanted molecular "hitchhickers"-the consistens
molecular structure of synthetic oil is clearly superior.
So why isn't
synthetic oil in every engine, transmission, and differential? Because it costs
more to produce. The key ingredients are decene molecules. Decene is a linear
molecule with 10 carbons, and it's synthesized by first linking together five
molecules of ethylene, each of which contains two carbons. The second synthesis
step involves polymerization of the decene. Two or more decene molecules are
combined to form short chain-length polymers, and from these, PAOs result. No
doubt, it's a capital intensive manufacturing process that unavoidably leads to
higher retail prices than cheaper-to-produce mineral oil.
Additives
So far we have looked at mineral and synthetic base
stock. But that's only half the story. Chemical additives must be introduced to
impart new or enhance existing performance characteristics of the base oil to
give the resulting lubricant the needed properties to do its job. The ratio of
base stock to additives ranges from 75/25 to 85/15 with base stock accounting
for the greater volume. Typical additive agents include detergents to reduce the
formation of residue, seal conditioners to prevent harm to rubber and synthetic
seals while helping to keep them flexible, defoamants to deter the absorbtion of
air, anti-wear agents, friction modifiers, dispersants, and antioxidants.
Viscosity is determined in large part by the presence of additives called
viscosity index improvers. Motor oil changes viscosity as its temperature
changes-it's thicker when cold and thinner when hot. Ironically, it needs to act
in almost the opposite way. At low temperatures, you'd prefer oil to be thinner
so that it flows readily and won't thicken too much or gel in extremely cold
weather, reducing protection and making the engine hard to start. Yet at high
temperatures the oil must be thick enough to maintain a critical film to prevent
metal-to-metal contact. The ideal oil viscosity must strike a balance between
low temperature flow and high temperature protection. Multi viscosity oil is
formulated so it can safely be used over a wider temperature range than
single-grade oil.
Thanks to additives, multi viscosity oil is possible,
and in a quart of 10W-30 for example, you have an oil that acts like 10-weight
at cold temperatures and a 30-weight at normal operating temperatures. In this
universally adopted rating system, a smaller viscosity number indicates a better
ability to flow at lower temperatures; a higher viscosity rating number
indicates a thicker, harder to displace film at higher temperatures. Without the
proper additives, this seeming twist of logic would not be possible.
They're a bunch more expensive, but they're worth it for cars you care
about. For your $200 Pinto, stick to the 99-cent stuff.